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Service — SMT Assembly

SMT assembly for complex boards, on Yamaha lines in San Jose

Prototypes and low-volume PCBAs built locally, with engineers who answer questions during the build, not after it ships.

008004Smallest package placed
20,000 pinsLargest BGA, down to 0.30 mm pitch
32 x 21 in.Maximum board size
120 mmLarge-format BGA installation
1 weekStandard assembly lead time
100% X-rayEvery BGA, every build
SMT assembly line

Why teams choose us

The clock starts at Clear To Build.
Revisions are reconciled before anything is placed, so a fast line never builds the wrong board faster.
Inspection sized to the board.
100% AOI, 100% X-ray on BGAs and full traceability are standard, not add-ons.
Engineers on the floor.
NPI questions go to the people running your build in San Jose. You don’t wait on a ticket queue.

Capabilities

SMT lines Yamaha
Smallest package 008004
BGA Up to 20,000 pins, 0.30 mm pitch; 120 mm large-format
Board size Up to 32 x 21 in.
Reflow Vapor-phase oven
Inspection Mirtec AI 3D AOI; Nicolet 2D and Nikon 3D X-ray; Takaya flying probe
Workmanship IPC-A-610 Class 2 standard; Class 3 on request
Quality ISO 9001:2015, ISO 13485:2016, ITAR registered
Documentation Dedicated document controller on every job

How it works

Six steps from a released package to inspected boards.

Send the build packageBOM, Gerbers, centroid data, drawings, quantities and target date.
Engineering reviewWe check that the BOM, Gerber and placement revisions agree. You get open questions and a quote.
Authorize procurementAfter your PO, we source to your approved manufacturer list.
Clear To BuildMaterial is verified and shortages are reported. The lead time starts here.
AssembleStencil, placement and reflow matched to the board, following the quoted process.
Inspect and ship100% AOI, 100% BGA X-ray and full traceability records.

Built for

Semiconductor & compute
Dense BGA, DDR and PCIe development boards.
Medical devices
ISO 13485 controlled records and documented changes.
Defense
ITAR-registered handling. Declare controlled work at RFQ.
Industrial & instrumentation
Mixed-signal and power boards with hidden and visible joints.

FAQ

What do you need to quote?

The BOM, Gerbers, centroid data, drawings, quantity, target date and workmanship class.

How fast can you build?

Standard assembly takes one week from Clear To Build. Expedited builds are quoted per board.

Can we consign parts?

Yes. Consigned parts show at $0 on the costed BOM. Please ship them in machine-feedable packaging.

Do you build to Class 3?

Yes. Call it out at RFQ and we will quote it.